ELECTRO PNEUMATIC FILLER: EUROSTAR EV
TOP 3 BENEFITS:
Automatic rotary filler for high speed lines
Electro-pneumatic control of filling valves for minimal oxygen in the bottle
Designed to be washed and sanitized in a closed loop
Great versatility is the hallmark of the Eurostar EV. The machine comes in both glass and PET bottle versions and is designed to fill carbonated and still beverages, beer and wine.
Eurostar EV is a fully automatic rotary electro-pneumatic filler, specifically designed and manufactured for filling in glass bottles for high cadence filling lines. Eurostar EV is based on proven technology guaranteeing reliability, high performance, product quality and easy sanitization. This machine, thanks to the electro-pneumatic control of filling valves, offers high-speed precision filling and, in the case of beer, minimal oxygen in the bottle.
Main Features
High performance
Reliability due to simple, proven mechanics
Flexibility: handles glass or plastic bottles
Easy sanitization
Hygienic
Easy machine access
User-friendly operation
Can be attached to a rinser
Control system
The filling parameters and control signals required for the correct functioning of the filling valve are situated in an electronic card (master) in the control PC – the control signals are sent to each individual electronic card (slave) by field bus data transmission, one electrical box every two filling valves. The system has simplified cabling of the rotary parts and makes troubleshooting much easier.
The system provides continuous monitoring of each individual valve with the possibility of modifying the working parameters automatically. Thanks to independent valve control, in case of malfunction, an individual valve can be switched off without affecting the overall working of the machine.
Filling technology
Simple design for easy cleaning and maintenance
The electro-pneumatic filling valve has an extremely simple design with a limited number of components and gaskets.
Each filling valve is operated by an electro-pneumatic system which receives data from the recipe on the touch screen.
This guarantees easy sanitization and minimizes maintenance.
The decompression gas leaked from the filling valves is collected in a room and then ducted outside of the filler.
The valve components can be dismantled independently, a maintenance advantage.
The interchangeable vent tubes are attached to the body of the valve ensuring rapid assembly and dismantling.
Flexibility
The Eurostar EV has a wide range of applications. In addition to beer, wine and carbonated beverages, still products can be filled at atmospheric pressure thanks to the special valve design. Depending on the product and container to be filled, various versions of the valve are available:
Without pre-evacuation: carbonated beverages or still water in glass or PET bottles
With pre-evacuation: beer or CSD in glass bottles
With double pre-evacuation: beer in glass bottles
With self-leveling: wine in glass bottles
With pre-evacuation and self-leveling: still or sparkling wine in glass bottles.
Up to two closing devices (crowner and/or capper) can be located on the extended base-frame (available as an option).
Level probe on filling valve
Today, customers, investing on new packaging lines running multiple formats, are asking more and more for fast format changeovers. If the product or recipe remains the same, the bottle changeover on the filler needs to be done without any human intervention, meaning no need to run any internal (CIP) or external (COP) cleaning, before going back to production phase.
Our new electro-pneumatic glass filling valve with level probe is the optimal technology for beer and carbonates products, to guarantee a reduced Total Cost of Ownership (TCO).
Main advantages:
Fast format changeovers
No more operator intervention
Secured hygiene
No CIP or COP at changeover
Low maintenance
Sanitization
The machine is designed to be washed and sanitized in a closed loop, installing dummy bottles applied to the filling valves.
All parts in contact with the product are treated in the sanitization cycle.
On request, an external sanitization system can be provided for the filler carousel and base frame.
Any residue is removed by foaming products and water rinsing.
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