Turnkey Plant
If you are looking for a supplier which not only supplies individual
machines, but will also undertake the plant design, procurement and
adaptation of all components as well as the construction and automation
of the complex system on your behalf, IKA is the partner you can rely
on! IKA offers not only standard solutions, but also individual turnkey
process plants. At the center of it all is and will continue to be IKA’s
proven mixing technology.
Turnkey plants for the bitumen industry
n many countries across the world, polymer modified bitumen is produced
in IKA PMB plants. The IKA DISPAX-REACTOR® DR 2000-PB is an innovative
solution to improving productivity in the bitumen industry and is
successfully used in a number of customized PMB plants. The PMB plant is
adapted to your individual requirements and operating processes. The
supply of a complete plant for the production of polymer modified
bitumen includes mixing technology, storage tanks in various sizes (up
to 200 t), thermal oil systems including burners, dosage equipment,
pipework as well as assembly and operating platform. The entire system
is electrically controlled and supplied complete from a single source,
including commissioning.
Plants for the pharmaceutical industry complying with GMP guidelines
In accordance with the current requirements of the pharmaceutical
industry we build production plants in stainless steel or specialist
materials such as Hastelloy®, with a surface quality meeting your
specifications, inclusive of all necessary materials certificates.
Electrical control of the plant ensures that all key process parameters
and production system functions with trend lines are displayed on a
touch screen monitor. On request, we can extend the control system to
include formulation and procedure entry. Based on these formulations the
process can then be completely automated. The control can also be
linked to your network via an interface, allowing monitoring of
production. In addition, IKA can undertake design, installation and
operational qualification.
IKA process technology for the manufacture of foodstuffs, cosmetics and chemicals
Our universal Master Plant or Standard Production Plant mixing systems
are ideally suited to the manufacture of foodstuffs as well as cosmetics
or chemicals in a batch process. Both systems enable the introduction
or aspiration of liquid and solid components without the additional
creation of vacuum. The product is efficiently mixed, dispersed and
homogenized by the stirrer and the integrated high performance DBI 2000
dispersion machine. After discharge of the product, the plants can be
thoroughly cleaned using the circulation loop and CIP spray nozzles in
the cover. At the customer’s request, we will undertake extension of IKA
MP or SPP standard plants into complex production lines with storage,
melting and reaction containers, conveyor systems, heating and cooling
units, dosage equipment and other process-specific peripherals. All
components of your plant can be operated by a dedicated process control
system.
IKA turnkey plants at a glance:
Precise, optimized solution for your process, product and procedure objectives
Systems for batch, semi-continuous and fully continuous operation
Design adapted to industry sector requirements
Installation of the plant directly into a standard sea-going container – on request
Equipment with the required peripherals
Use of special materials
Execution in compliance with GMP guidelines and/or ATEX regulations
Customized electrical control
On-site commissioning and training of operator personnel
All from a single supplier with a defined contact point. Talk to us about your requirements.
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