Bio-Pharm: UltraFlow™
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Portable CIP Systems with a Small Footprint and High-Impact Clean
As many pharmaceutical and biotechnology industry manufacturers turn to more flexible facilities with limited floor space, limited water and drain utilities, and no permanent supply and return lines, a flexible Clean-In-Place (CIP) solution is needed.
The Sani-Matic UltraFlow is a self-contained, compact and portable system programmed to accommodate a variety of recirculated CIP applications. It returns solutions with entrained air to accommodate vessels with low and restricted outlets.
The UltraFlow is available in two models, the UltraFlow 45 and 110. Both models have a small footprint and maintain a wide operating range:
The UltraFlow 45 cleans tank diameters up to 4.5 feet and process lines with diameters up to 2” using a CIP flow rate of 2-45 gpm at 50 psi. Its dimensions are 68”L x 24”W x 74”H (height may vary depending on options).
The UltraFlow 110 cleans tank diameters up to 10’ and process line diameters up to 3” using a flow rate of 5-110 gpm at 60 psi. Its dimensions are 74”L x 33”W x 80”H (height may vary depending on options).
The system’s high-turbulence flow self-cleans the unit as it progresses through the cycle, and removes solution buildup in the surge tank, saving time, water and chemicals.
The UltraFlow’s many unique features make it flexible, capable of providing a repeatable, documentable clean, and meet cGMP and ASME-BPE standards.
Wondering if the UltraFlow can work for your process? Contact us and we’ll help find the solution for your critical cleaning challenge.
BENEFITS
Compact
Fits through standard doorways with ease.
Wide operating range
The systems range from 2-45 GPM and 5-110 GPM. Clean small and large applications.
Self-cleaning
Self-cleans without extra step. Eliminates cross-contamination.
Portable
Low-friction casters easily move between process suites.
Water & chemical savings
The high-turbulence flow rate and low water requirements reduce water, chemical use.
Operating Requirements
Standard Features
Wetted surface: 316L stainless steel, 25 Ra
Non-wetted surface: 304 stainless steel, 32 Ra
Allen-Bradley CompactLogix (standard)
Allen-Bradley PanelView Plus HMI
Ethernet communication
40 customizable cleaning cycle programs
UL listed, 304 stainless steel, NEMA 4X enclosure
Single centrifugal CIP supply pump
Eductor return
Electric flow-through heater
Modulating diaphragm control valves to set cleaning circuit flow rates and to control the rate of discharge to drain
Two chemical delivery systems comprised of pneumatic diaphragm pumps, removable chemical reservoirs
Flow meter
Chemical conductivity, proof of rinse conductivity
Supply and return temperature sensors
Discharge pressure gauge
Optional Features
15 Ra Electropolish (EP) finish
Allen-Bradley PanelView Plus 1000
Printer
Stainless steel motor
Larger electric heater
Shell and tube heater
Air blow manifold
Chemical reservoir low level switches
One chemical delivery system (standard offers two)
One water supply valve (standard offers two)
CIP supply routing valves
Water connection bleed valves
Sample valve
Vent filter assembly
Pressure transmitter
Mass or turbine flow meter alternate
Fixed position leveling feet
Frame weld finish upgrade
Sanitary flex hose package
Piping insulation
Fixed position seismic zone calculations
Passivation
Spare parts budget
Start-up and training services
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